Text by TODD CANAVAN Source
Box: CRYSTAL PUBLICATIONS
As part of our annual exhaust mega test issue, we decided to clear
the air on some of the venting vernacular you’ll see elsewhere in this issue. We
quote below from “The Big Twin High Performance Guide,” by William Penish, which
we used as a reference. Some of these terms may seem overly simplistic, but we
wanted to cover all bases and help the greenhorns and old salts understand each
other better.
Exhaust Pipe: A piece of tubing used to route
exhaust gases out of the cylinder head and away from the machine, also called a
header. Flange: A metal collar used to facilitate fastening the
exhaust pipe to the cylinder head, especially by providing a surface
perpendicular to the pipe suitable for fastening with bolts or studs and
nuts. Gasket: Material used to seal two or more components together,
typically by compression and deformation of the gasket. Clamp: Device
used to constrict one or more parts in the interests of fastening and sealing.
Exhaust clamps are usually cylindrically shaped and are a popular method to
attach mufflers to exhaust pipes. Muffler: A device intended to
stifle, subvert or lessen the noise produced by a motor’s combustion. A simple
muffler consists of an outer body and a perforated core wrapped with sound
damping material. Exhaust gas flows through the core, lessening the severity of
the noise at the exit of the muffler. Mufflers are almost always attached to the
end of the exhaust pipe. Baffle: A device intended to lessen the noise
produced by a motor through physical implementation. While muffler typically use
some sort of packing, baffles use mechanical obstructions to achieve the same
goal. Collector: On any exhaust system with multiple pipes from the
engine and a single exit, the point where the pipes merge into one is the
collector. The shape of the collector and the length at which it is placed
affects the power characteristics of the motor. Port: A passageway in
a cylinder head. Most V-Twin cylinder heads have two ports - one intake port and
one exhaust port. The exhaust pipe connects to the cylinder head at the exhaust
port’s outlet. Pulse: An exhaust pulse is created each time the
exhaust valve is opened and closed in the cylinder head. Exhaust pipes can be
tuned to favor a small rpm band or exhaust pulse widths. Backpressure:
The amount of resistance within the exhaust system that can reduce net exhaust
flow. Small diameter exhaust pipes, mufflers and baffles all contribute to
backpressure. Flow: The measurable movement of exhaust
gas. Stepped Pipes: Pipes that change in diameter to take advantage of
the scavenging properties of pulses. 2-1, 2 into 1: An exhaust system
in which the two head pipes merge at a collector and exit through a single
muffler, or pipe. 2-2, 2 into 2: An exhaust system in which the two
head pipes each have their own exit. Drag Pipes: A popular term for
any 2-2 system without mufflers or baffles. Also called straight pipes )in that
there is nothing inside the pipes). Torque Cone: A conical device
slipped inside an exhaust pipe near the flange that reduces the initial inside
diameter of the pipe to create backpressure. Packing: Material,
typically fiberglass, used to pack a muffler between the core and muffler body
for sound damping purposes. Reversion: The backward flow of exhaust
gas through the exhaust port due to low velocity in the exhaust
pipe. Scavenging: The process in which a column of fast moving exhaust
gas or supersonic energy pulses helps extract exhaust gas from the
cylinder.
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